Environmentally Friendly Cross Belt Magnet for South Africa Market
Introduction of magnetic separator Magnetic separation is a continuous process that separates magnetic materials from non-magnetic ones. The mixture passes through a strong magnetic field, where magnetic particles get attracted to the surface of the separator and are discharged in a chute. The efficiency of the separator depends on the magnet's strength and the conveyor speed. The magnet length is designed so that the magnetic material stays in the field for 0.4 to 0.5 seconds. Strontium Ferrite permanent blocks are used to achieve a surface gauss of 2500. The gap between the magnet and the conveyor is adjustable. A smaller gap improves separation efficiency. Each separator has its own drive system, and stainless steel splitters are provided between chutes. A vibrating feeder with two unbalance motors ensures even distribution of material across the belt for better separation. Belt-type separators are available for widths ranging from 650 mm to 2000 mm. Classification of magnetic separator Electromagnetic Type (with control panel): uses rare earth and ferrite magnets to form the magnetic system. Permanent Type (without control panel): uses excitation coils for the electromagnetic system. It is typically used in continuous operations with large amounts of iron. Manual Discharge Type (no motor or belt) Self-Discharging Type (with motor and belt) Cooling Types: (only for electromagnetic type) Operating Principle The magnetic and non-magnetic material is passed under the Magnetic Separator via a conveyor. The mixture is evenly fed onto the conveyor by a feeder. Under the influence of the magnetic field, the magnetic material is attracted upwards toward the magnet face. This material is carried along the cleated belt of the separator and continuously discharged into the magnet chute. The non-magnetic material is carried by the bottom conveyor and discharged into the non-mag chute. Features of magnetic separation equipment Components of magnetic separator Permanent magnetic plate, Belt, Motor, Iron frame. Sketch installation drawing of magnetic separator Model Selection 1. Before choosing, consider factors like belt conveyance, width, inclination, material properties, humidity, thickness, iron content, and application environment. Technical Data of magnetic separator Model No. Adaptive belt width (mm) Suspension height (h≤mm) Magnetic intensity (≥mT) Thickness of materials (≤mm) Motor power (kw) Adaptive belt speed (≤m/s) Duty type Weight (kg) Outline dimensions (mm) A B C D E RCYD(C)-5 500 150 320 80 1.5 4.5 continuous 450 1900 710 935 950 753 RCYD(C)-6 600 175 320 120 1.5 620 2050 710 1020 1050 753 RCYD(C)-6.5 650 200 320 150 1.5 900 2050 728 1020 1200 888 RCYD(C)-8 800 250 320 200 2.2 1100 2250 750 1300 1350 1090 RCYD(C)-10 1000 300 320 250 3.0 1820 2650 889 1550 1450 1335 RCYD(C)-12 1200 350 320 300 4.0 3050 2860 1010 1720 1550 1515 RCYD(C)-14 1400 400 320 350 4.0 4150 3225 1050 1980 1800 1755 RCYD(C)-16 1600 450 320 400 5.5 5900 3350 1180 2160 1950 1850 RCYD(C)-18 1800 500 350 450 5.5 7800 3580 1210 2450 2200 2130 RCYD(C)-20 2000 550 350 500 7.5 9400 3800 1300 2700 2400 2410 Company Information Victor is a leading mineral processing manufacturer with 15 years of experience, covering an area of 48,000 square meters. With over 20,000 square meters of workshop space, advanced machinery, a professional R&D team, and installation team. With a 32% market share in China and exports to over 50 countries, including USA, England, Australia, Brazil, Turkey, Italy, Russia, South Africa, Zimbabwe, Sudan, Ghana, Congo, Morocco, India, Indonesia, Malaysia, Philippines, North Korea, Mongolia, Vietnam, and Thailand. Our goal is to provide one-stop service, helping you solve all issues from investment to return in the mining industry, including preliminary mineral analysis, testing, engineering design, equipment debugging, and technical training. We specialize in mining separation and lab mining plants, offering products such as gold trommel wash plants, shaking tables, spiral chute separators, centrifugal gold concentrators, jig separators, waste recycling machines, grinding and mill crushers, flotation cells, magnetic separators, and laboratory mining plants. Our Services 1. One-year guarantee. 2. Sample testing. 3. Our technicians can design your project based on your flow chart information. 4. Engineers are available for overseas installation and training. 5. After-sales service, including spare parts supply. FAQ Q: Are you a manufacturer of spiral chute? A: Yes, we are a manufacturer of spiral chutes with our own factory located in Shicheng, Ganzhou, Jiangxi. Q: What is the warranty of spiral chute? A: 1 year. Q: Will you help to install spiral chute machinery? A: If needed, we will have our technicians assist with installation. Q: Can your company provide customized products? A: Yes, OEM is welcome. Contact Pressure Control Valve,Pilot Unloading Valve,Hydraulic Pilot Unloading Valves,Unloading Valve Shanghai Jinhai Hydraulic Co.,Ltd , http://www.shanghaijinhai.com
Discharging Types of magnetic separator
--Air Cooling
--Oil Cooling
--Fan Cooling
2. Fully sealed structure for water-proof, dust-proof, and corrosion resistance.
3. Low energy consumption.
Application of belt electromagnetic separation
Used in mining, limestone, hard coke, cement, chemicals, plastics, coal, refractory, building materials, food, and other industries.
2. For high iron content, choose RCDC, RCDD, RCDF series.
3. For low iron content, choose RCDA, RCDB, RCDE series.
4. When using suspended electric or permanent magnets, use WCTG series of five parallel rollers if the material is thick to improve iron removal efficiency.
5. If the material cannot be adsorbed by the iron remover, use a metal detector for detection and perform automatic iron removal after shutdown.
