Fully Automatic Copper Rod Upcast Machine with 1000t Yearly

**Fully Automatic Copper Rod Upcast Machine with 1000 Tons Yearly Capacity** The copper rod continuous casting machine is specifically designed for producing copper rods of various sizes. This advanced system is ideal for manufacturers looking to streamline their production process and achieve high-quality results. In the production line, copper cathodes are first placed into the furnace via a lifting system for baking. The feeding speed is adjusted according to the casting speed, and the copper cathodes are then fed into the melting furnace for melting (with argon used to prevent oxidation). The molten copper flows through the transition section (again using argon to avoid oxygen exposure) and into the holding furnace. From there, it moves into the crystallizer, where copper rods are formed and exit the system. The rods then pass through the casting device, output frame, separation shelf (to separate each rod), tension tower (to control the take-up speed), and finally into the take-up machine for coiling, completing the process. **Equipment Composition:** 1. **Furnace** The production line uses a power frequency induction furnace, consisting of a furnace body, frame, and inductor. The furnace body is made of steel with fireclay brick and quartz sand lining inside. The frame supports the entire unit, and the furnace is fixed on the base using foot screws. The inductor includes coils, water jackets, iron core, and copper rings. The voltage can be adjusted step by step from 90V to 420V. Short-circuit copper rings at the low-voltage side allow for large current flow through electromagnetic induction, melting the copper and electrolytic copper inside the furnace. The cooling system ensures efficient operation. 2. **Copper Melting Channel & Crystallizer** These components work together to ensure smooth metal flow and solidification into copper rods. 3. **Continuous Casting Machine** The main part of the system, it consists of a drawing mechanism, liquid level control, and a freezer. The drawing mechanism uses an AC servo motor and multiple drawing rollers, capable of rotating between 0–1000 RPM to draw copper rods continuously. One drawing mechanism can drive five rollers, handling five rods simultaneously. The liquid level control ensures stable immersion depth of the freezer in the molten copper, allowing effective heat exchange and solidification. 4. **Guide Pulley Frame** Installed above the casting machine, this frame helps guide the copper rods smoothly to the double-head winding machine without disturbance. 5. **Limiting Device** Positioned between the guide pulley frame and the winding machine, this device controls the speed of the winding machine using electrical signals generated when the copper rods touch the up/down spacing. 6. **Double-Station Coiling Machine** Designed to handle two copper rods at once, this machine includes drawing rollers, a rotating chassis, and a spooling take-up unit. 7. **Cooling Water System** A closed-loop system that provides 0.2–0.4 MPa cooling water for the freezer, water jacket, and coil. It includes a 150m³ water pool, pump, piping, and cooling tower. The water temperature ranges from 20–30°C, with a flow rate of 50 m³/hour. 8. **Electrical System** The system includes power cabinets and a control panel. The control system manages the furnace, main machine, winding machine, and cooling system, ensuring coordinated operation. It features start/stop buttons, adjustable rotary switches, and meters to monitor power, voltage, and current. 9. **Charging System** This system allows for the loading of whole copper plates into the furnace. 10. **Thermocouple** Monitors the temperature of the molten copper and cooling water to maintain optimal conditions during the process. **Our Services:** - Fast and effective responses to all your inquiries before purchase. - Flexible factory visits and site tours at any time. - Free electrical system and layout drawings for your plant design. - Complimentary training for your staff on machine operation and maintenance. - Online technical support available within 12 hours after purchase. - Lifetime favorable pricing on spare parts for future use. Whether you're looking to expand your production capacity or improve efficiency, our fully automatic copper rod upcast machine is the perfect solution for your needs. Let us help you achieve higher productivity and better quality with reliable, high-performance equipment.

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