Linfen fertilizer company "cluster" to seize the "low-carbon technology" commanding heights

Over 10 fertilizer companies such as Jinzhengda, Stanley, Fuji, and Ruibang Fertilizer in Linyi County of Shandong Province actively promoted low-carbon actions in the implementation of new product development and the transformation of old technologies, setting off a new type of green fertilizer ecology in the entire fertilizer industry. The "revolution" of technology not only reduced the emission of "three wastes", reduced energy consumption, but also embarked on the road of sustainable development.
The controlled-release fertilizer developed by the county's Kim Jongda Group can supply nutrients according to the needs of crop growth and is called “fertilizer with switch” by farmers. It is called “new environmental green fertilizer in the 21st century” by the industry. The nitrogen utilization rate of the fertilizer can be increased by more than 50%, and the usage of the fertilizer can be reduced by 1/3 or 1/2. The crop can still increase the production and increase income. Without increasing the input of fertilizer, it can save the top-dressing laborer and solve the common chemical fertilizer belt. Serious land pollution problems. What is even more commendable is that by cracking the world's technical problems of high production costs, this “noble” fertilizer that can only be used for flowers and lawns in countries such as the United States, Japan, and Germany has gradually entered the land of the Chinese people.
Ruibang Chemical Fertilizer Co., Ltd. utilizes the original tower of high-tower melt granulation compounded by the steam drum granulator. The production process adopts mechanized lift loading, steam-melted urea at the top of the tower and mixed materials at the top of the tower. The entire production process is completed. DCS automatic control, no coal-fired, no water introduction, neither generating dust nor sewage, not only saves energy, but also reduces the air pollution of SO2 gas. Compared with the traditional compound fertilizer production process, each ton of compound fertilizer produced can save 45 kg of standard coal and save 17 kwh of electricity. The 6 fertilizer companies in the county have newly set up 8 sets of tower-type melt granulation compound fertilizer production equipment with an annual production scale of over 3 million tons. This alone can save 135,000 tons of standard coal and save 51 million kwh of electricity each year.
Fuji Chemical Fertilizer Co., Ltd. changed the production process of the existing compound fertilizer device to the compound granulation process with the granulation process using the lysine method, which not only saved a large amount of technical reform funds, but also effectively increased the production capacity and product quality of the device. With this method, the nutrient concentration of the ternary compound fertilizer can reach 54%, and the water solubility rate of the product P2O5 is more than 80%. The process adapts to a wide range of operation, stable product quality and high pass rate, can effectively solve the problem of fertilizer agglomeration, and make the compound fertilizer product from a physical synthesis to a chemical synthesis. The smoothness and appearance color of the fertilizer granules are better than that of the conventional granule granulation method. Big improvement. Compared with the original process, the production process can save 43 kilograms of standard coal for each ton of compound fertilizer, and the economic and social benefits are very significant.
At present, the county's fertilizer companies have successively developed six series of more than 800 energy-saving and environment-friendly products with controlled-release fertilizers, bio-organic fertilizers, and tower-type melt granulation compound fertilizers with independent intellectual property rights, with an annual production capacity of 10 million tons. . Over 120 kinds of scientific and technological achievements have been appraised, of which more than 50 have been identified at or above the provincial level; more than 130 items such as scientific and technological progress awards, technological invention awards, and patent awards have been awarded, including a second prize for national science and technology progress, and provincial science and technology. More than 20 awards for progress. A group of companies with strong strength such as Kim Jung-ta, Stanley, Fuji, and Ruibang Fertilizer was cultivated, and a number of well-known domestic and foreign brands such as the Golden Land, Stanley, and Mt. Fuji were built. Linfen County became the country’s largest premium Compound fertilizer research and development, production and sales base.

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