Intelligent manufacturing is the key to seizing the commanding heights of a new round of industrial competition
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Since the financial crisis took place, a new round of industrial changes represented by smart manufacturing has emerged in the world. Digitalization, networking, and intelligence are increasingly becoming the main trends in the future of manufacturing. The world's major industrialized countries have stepped up their efforts to create a national strategy for revitalizing the manufacturing industry and support and promote the development of smart manufacturing.
In order to accelerate the transformation and upgrading of China's manufacturing industry and improve quality and efficiency, last year the State Council issued the “Made in China 2025†and made intelligent manufacturing the main target, accelerating the cultivation of China’s new economic growth momentum and occupying a new round of high ground for industrial competition.
At present, China's manufacturing industry is still in the stage of mechanization, electrification, automation, and informationization, and uneven development of different regions, industries, and enterprises. The development of smart manufacturing is confronted with outstanding problems such as the imperfections of key technology and equipment, the weak foundation of intelligent manufacturing information security, the failure to promote the promotion of new models of intelligent manufacturing, and the slow application of intelligent integration. Relative to industrialized countries, it is more difficult to promote the intelligent transformation of China's manufacturing industry.
The Ministry of Industry and Information Technology said that accelerating the organization and implementation of smart manufacturing projects is of great significance to promoting the first breakthrough in the ten key areas of “Made in China 2025†and promoting the transformation and upgrading of traditional manufacturing industries.
According to the implementation guidelines, the smart manufacturing project is divided into two phases: During the “Thirteenth Five-Year Plan†period, through the popularization of digital manufacturing, pilot demonstrations of intelligent manufacturing, and the promotion of digital manufacturing in key areas of traditional manufacturing, conditions and foundations. The key industries have fully started and gradually realized intelligent transformation; During the “Fourteenth Five-Year Plan†period, efforts have been made to increase smart manufacturing, key technologies and equipment, smart manufacturing standards/industrial Internet/information security, and core software support capabilities have been significantly enhanced to build new manufacturing systems. , Key industries gradually realize intelligent transformation.
The two major phases focus on three key tasks. On the one hand, it overcomes key technical equipment. Focused on implementing the key technology and equipment required for intelligent manufacturing, the core issues such as focus perception, control, decision-making, and implementation, relying on the construction of smart factories, digital workshops, and intelligent transformation of traditional manufacturing industries in key areas, break through high-end CNC machine tools and industrial robots. , Additive manufacturing equipment, intelligent sensing and control equipment, intelligent detection and assembly equipment, intelligent logistics and warehousing equipment, five key technologies and equipment, development of the first set of the first equipment, improve the quality and reliability, and achieve engineering applications and industrialization .
On the other hand, it is based on smart manufacturing. Focusing on bottlenecks such as lagging of intelligent manufacturing standards, lack of core software, weak foundation of industrial Internet, and weak information security systems, we have established a basic and sound intelligent manufacturing standard system, developed core intelligent support software, and established an efficient and reliable industrial Internet foundation and information security system. , Forming a solid foundation for the development of smart manufacturing.
In addition, nurture and promote new models of smart manufacturing. To meet the intelligent upgrade needs of the traditional manufacturing industries such as raw material industry, equipment industry and consumer goods industry, such as harsh, dangerous and continuously repeated processes, and continue to promote intelligent transformation, select key enterprises in key areas and industries with good basic conditions and urgent needs. Promote digital technology, system integration technology, key technology equipment, intelligent manufacturing equipment, launch pilot demonstrations of new models, build smart workshops/factories, focus on cultivating discrete intelligent manufacturing, process-based intelligent manufacturing, network collaborative manufacturing, and large-scale personalization Customization, remote operation and maintenance services.
According to the implementation guidelines, the specific goals to be achieved during the “Thirteenth Five-Year Plan†period are:
-- Breakthrough in key technology and equipment. The performance stability and quality reliability of high-end CNC machine tools and industrial robots and additive manufacturing equipment have reached the level of international products of the same category. Intelligent sensing and control equipment, intelligent inspection and assembly equipment, and intelligent logistics and warehousing equipment basically meet domestic demand and have strong Competitiveness, key technology equipment, domestic market satisfaction rate exceeds 50%.
- Significantly increased smart manufacturing base capacity. Initially establishes a basic and sound intelligent manufacturing standard system, completes a batch of urgently needed national and industry key standards; the intelligent manufacturing core supporting software with intellectual property rights meets a domestic market satisfaction rate of over 30%; and initially builds next-generation communication technologies such as IPv6 and 4G/5G. Integration of industrial test networks, logo analysis systems, industrial cloud computing and big data platforms, and information security assurance systems.
- The new model of smart manufacturing continues to mature. Four new smart manufacturing models, such as discrete intelligent manufacturing, flow-based intelligent manufacturing, network collaborative manufacturing, large-scale personalized customization, and remote operation and maintenance services, have been continuously enriched and perfected, and conditions and basic industries have been piloted and promoted. A batch of smart workshops/factories. The pilot demonstration project will reduce the operating cost by 30%, shorten the product production cycle by 30% and reduce the defective product rate by 30%.
- Significant achievements have been made in the intelligent transformation of key industries. The conditional and basic traditional manufacturing industry has basically become digitalized. It has fully started and gradually realized intelligent transformation. The penetration rate of digital R&D design tools has reached 72%, and the numerical rate of key processes has reached 50%. The level of intelligence in the ten key areas has been significantly improved. Complete more than 60 types of intelligent manufacturing equipment integration innovation.